OEM Silicone Vacuum Casting Products 3D IGS STP STL Drawing Format

OEM Silicone Vacuum Casting Products IGS STP STL Drawing Format

Product Description

From the process point of view, first of all, we will make a high-precision master model based on the design through 3D printing, CNC processing and other methods. Then, pour the liquid silicone around the main model into a special frame, put it into a vacuum environment to remove bubbles, and then heat and cure it to form a silicone mold. After that, inject the precisely proportioned liquid plastic material (such as polyurethane resin) into the mold, and use the vacuum environment again to ensure that the material is evenly distributed and there are no bubbles left, and then heat it to cure the plastic. Finally, open the mold to take out the parts, and after deburring, grinding, surface treatment and other processes, get the final product.

Crida's advantages in this type of plastic parts are significant. In terms of cost, silicone molds can be used multiple times, which greatly reduces production costs. Compared with traditional injection molding, it does not require high metal mold production costs and is extremely friendly to small-batch production. In terms of precision, the process can accurately replicate every detail of the master model, with high-dimensional accuracy and smooth surface, which can meet various complex design requirements. In terms of production cycle, it is fast and efficient, and can be completed in a short time from model making to parts output, which effectively guarantees the rapid iteration and market launch of products. In terms of material selection and performance, a variety of plastic materials can be selected to meet the diverse needs of different products for strength, toughness, heat resistance, etc., and the color and surface texture of parts can be flexibly adjusted.

In practical applications, Crida's silicone vacuum casting plastic parts are widely used in the manufacture of parts in the automotive field, such as exquisite interior parts; in the medical device industry, it provides solutions for high-precision instrument accessories; in the consumer electronics field, it can produce products such as shells with exquisite appearance and excellent texture, which has effectively promoted the development of related industries.

Features

1. High degree of detail restoration: It can accurately reproduce the texture, structure and other details of the main model, the surface finish can reach a high level, the dimensional accuracy is stable, and it is suitable for parts with strict requirements on appearance and size.

2. Low mold cost: Compared with injection molds, silicone molds have simple manufacturing processes, low material costs, and can be reused (usually 50-100 pieces can be produced), especially suitable for small batch production or prototyping.

3. Short production cycle: The process from the main model to the part molding is fast, without the need for complex mold opening procedures, and can quickly respond to product iterations or small batch order requirements.

4. Strong material flexibility: It can be adapted to a variety of materials such as polyurethane resins and epoxy resins. By adjusting the material formula, it can meet the different requirements of parts in terms of hardness, toughness, temperature resistance, chemical resistance, etc.

5. Vacuum environment molding: The casting process is carried out under vacuum conditions to reduce the generation of bubbles, improve the density and mechanical properties of parts, and make the product quality more stable.

6. Wide range of application scenarios: suitable for automotive accessories, medical devices, electronic housings, consumer product prototypes and other fields, especially suitable for the production of complex structures or personalized parts.

Technical Parameters

Applications

Silicone vacuum casting parts are widely used in product research and development and industrial manufacturing. In terms of product research and development, its rapid prototyping and low-cost characteristics make it the first choice for prototyping in industries such as automobiles, aerospace, and consumer electronics. It can quickly verify the design and shorten the product development cycle. In the field of industrial manufacturing, this process can provide customized, small-batch high-precision parts for industries such as healthcare, ships, and sporting goods to meet personalized needs. At the same time, it can produce industrial accessories of special specifications to improve equipment performance.

In addition, in creative fields such as cultural and creative arts and jewelry design, silicone vacuum casting plastic parts can accurately reproduce complex details and help artists achieve small-batch production of creative works. In scientific research experimental scenarios, this process can customize experimental device parts that meet special needs to provide support for scientific research. Whether it is high-end manufacturing or creative design, silicone vacuum casting parts play an important role in promoting innovation and development in multiple industries.

Packaging and Shipping

Packaging solution

1. Basic protective layer: Use anti-static pearl cotton or bubble film to wrap the parts tightly to avoid scratches and wear on the surface of the parts during transportation, and effectively prevent potential damage to electronic parts caused by static electricity. For precision and complex structural parts, soft sponges will also be filled inside to prevent the internal structure of the parts from being damaged by vibration.

2. Reinforced packaging layer: Put the wrapped parts into a customized hard paper box or blister box, and set a groove in the box that fits the shape of the parts to ensure that the parts are stable and reduce shaking. If there are multiple parts, use a partition design to prevent collisions between parts.

3. Outer box packaging: Choose a high-strength five-layer corrugated box as the outer packaging, and paste anti-collision corner guards around the box. Mark warning signs such as "fragile" and "handle with care" in a prominent position on the surface of the carton, and attach a product list and necessary instructions for use. Use wooden boxes that meet international transportation standards, fill the interior with moisture-proof desiccant, and reinforce the outside of the wooden box.

Shipping process

1. Order confirmation: Check the order information again before shipping to confirm that the part specifications, quantity, delivery address, etc. are correct.

2. Logistics selection: Choose the appropriate logistics method based on the weight, volume, delivery time and customer requirements of the parts. Ship by international express, air or sea, and handle relevant customs declaration and clearance procedures in advance.

3. Shipping tracking: Send the logistics order number to the customer in time after shipment, and track the transportation status of the goods in real time through the logistics platform, actively communicate with the customer about the logistics progress, and coordinate and solve any abnormal transportation situation in time to ensure that the parts are delivered to the customer safely and on time.