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Place of Origin | Dongguan, China |
Brand Name | Yexin |
Certification | ISO9001:2015 |
Model Number | SM2 |
CNC machining is a subtractive manufacturing process, meaning it achieves its final product
by removing material. It involves tasks like drilling holes, creating slots and pathways, and
shaping metal stock into different forms with varying dimensions and designs.
Unlike additive manufacturing, which builds up materials layer by layer, CNC machining
subtracts material to create shapes. It also differs from injection molding, where material
is injected into a mold to form a specific shape.
CNC machining is highly versatile and compatible with a wide range of materials, including
metals, plastics, wood, glass, foam, and composites.
This versatility has made CNC machining a popular choice in various industries, offering efficient
and precise fabrication for designers and engineers.
Product Details
CNC machining can be used for a wide variety of materials, with the most common being aluminum,
steel, brass, ABS, Delrin, and nylon. But really, almost any hard material can be CNC machined.
Here is a comprehensive overview of the most popular materials.
The Most Popular Materials | |
Name | Characteristics |
Aluminum 6061 | Good strength-to-weight ratio, excellent machinability, low hardness |
Stainless Steel 304 |
Excellent mechanical properties, resistant to corrosion & acid, relatively difficult to machine |
Brass C360 | High ductility, excellent machinability, good corrosion resistance |
ABS | Excellent impact resistance, good mechanical properties, susceptible to solvents |
Nylon (PA6 & PA66) | Excellent mechanical properties, high toughness, poor moisture resistance |
POM (Delrin) | High stiffness, excellent thermal & electrical properties, relatively brittle |
Surface Finishes | ||
Name | Applicable to | Machining marks |
As machined | Metals, Plastics | Visible, light surface scratches |
Smooth machining | ||
Fine machining | Metals | Slightly visible |
Polishing | Metals | Removed on primary surfaces |
Bead blasting | Metals |
Removed for non-cosmetic, removed on primary surfaces for cosmetic |
Brushing | Metals | |
Anodizing Type II | Aluminum | |
Anodizing Type III | Aluminum | Visible under anodizing |
Black oxide | Copper, Stainless steel, Alloy steel, Tool steel, Mild steel | Visible |
Powder coating | Metals | Removed |
Brushed + electropolishing | Stainless steel | Removed on Primary surfaces |
Specialist Industries
What Are the Applications of CNC Machining?
CNC machining offers a wide range of applications across various industries.
Here are some examples:
1. Woodworking
CNC machining is commonly used in woodworking to create intricate and cost-effective
wooden furniture.
It allows for the production of complex designs that would be time-consuming and expensive
when done manually.
2. Lettering and Engraving
CNC machines can perform precise engraving and lettering tasks, whether for artistic
purposes or marking serial numbers and patterns on parts.
3. Electrical Industry
The electrical industry relies on CNC machining for tasks such as drilling mounting holes in
printedcircuit boards and crafting heat sinks from aluminum or copper for electronic
components that generate heat.
4. Pharmaceutical Industry
In the pharmaceutical sector, CNC machines are employed to manufacture precision equipment
used in pharmaceutical production.
This includes metering pumps, ingredient-dispensing nozzles, and packaging machinery.
5. Food and Beverage Industry
The fast-moving consumer goods industry benefits from custom material-handling machinery,
often incorporating CNC machined parts.
Additionally, CNC machining is used to create molds for injection-molded food packaging materials.
Company Profile
7 Key Advantages of CNC Machining
1. Minimal to Zero Material Waste: CNC machining stands out for its efficiency and the minimal
wastage it generates. Thanks to its precision and accuracy, properly designed parts rarely result
in faulty cuts, significantly reducing the need to discard damaged components.
CNC machines excel at precise cuts and angles, minimizing material waste.
2. Exceptional Accuracy and Defect-Free Results: Precision is one of the primary benefits of CNC
machining. With precise computer instructions guiding the process, CNC machines consistently
produce identical, closely matching results.
This accuracy is especially valuable for creating parts with tight tolerances, virtually eliminating
human errors.
3. Rapid and Efficient Production: CNC machining offers remarkable speed and efficiency in
production. These machines can manufacture products at a much faster rate than traditional
methods, and some can even load and unload billets without human intervention.
This leads to substantial cost savings and increased productivity while ensuring consistent part
quality.
4. Faster Assembly: Components produced through CNC machining are easier to assemble.
Thanks to the precision and consistency of CNC processes, companion parts fit together
exactly as designed in the computer model.
The quick machining process reduces waiting time for completed parts, streamlining the
assembly process with minimal need for extensive fitting and adjustment.
5. Enhanced Safety: CNC machining enhances safety in manufacturing by removing significant
risks from the shop floor. Automation eliminates many hazards associated with manual
machining, and the enclosed nature of CNC machines further reduces the risk of injury.
6. Reduced Energy Consumption: CNC machining is energy-efficient, using significantly less
electricity compared to older manufacturing processes. According to the EPA, CNC machining
consumes only about one-seventh of the energy used by traditional methods.
The combination of speed and lower power consumption makes CNC machines environmentally
friendly.
7. Lower Production Costs: CNC machining is cost-effective, efficient, and precise.
It also utilizes fewer raw materials compared to conventional machining.
Transitioning to CNC technology can lead to reduced errors, lower production expenses,
and ultimately lower product costs, making it an economically attractive choice for
manufacturing parts and products.
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