Tolerance 0.1mm Vacuum Casting Service Resin Silicone Mold Casting

Tolerance 0.1mm Vacuum Casting Service Resin Silicone Mold Prototyping Service

Product Description

Crida's engineering team delivers comprehensive, end-to-end support for silicone molding projects. We initiate every partnership with meticulous design analysis, optimizing part geometry to resolve manufacturability challenges like undercuts, wall thickness inconsistencies, and venting needs. Material selection is expertly guided from our extensive library of over 100 urethane resins, capable of simulating properties from ABS and PP to rubber and clear materials. Utilizing industrial-grade silicones, we achieve rapid mold fabrication within 24-48 hours. For intricate master patterns, high-resolution 3D printing (±0.1mm) combined with vacuum degassing ensures bubble-free precision. Rigorous pre-casting validations include flow simulations predicting resin behavior and thermal management plans for uniform curing, guaranteeing first-time success for prototypes, bridge tooling, or low-volume batches (typically 10-30 parts).

Throughout active casting, our specialists continuously monitor critical parameters including vacuum integrity (<5 mbar), resin infusion rates, and optimized demolding techniques to prevent defects like orange peel or air entrapment. Should urgent issues arise—such as mold tears, surface flaws, or dimensional deviations—our 24/7 crisis support offers virtual troubleshooting (<2h response) or global on-site intervention (dispatch within 48h). Post-casting, we provide CMM validation (±0.15mm), cosmetic refinishing (painting, texture matching), and functional enhancements like metal inserts or CNC machining. Clients also benefit from certified training in mold maintenance, ISO-compliant inspection, and vacuum chamber operation, transforming technical challenges into competitive advantages. Our Vacuum Casting service consistently delivers short lead times and quick turnarounds, ideal for rapid prototyping needs.

Features

• Product Name: Customized Silicone Mold Vacuum Casting Rubber Silicone Parts
• Process: Vacuum Casting
• Type: Custom hard plastic and silicone rubber Vacuum casting
• Color: Customized Color
• Materials Available: ABS, PP, PC, POM, Nylon, TPE, TPU, Rubber etc
• Applications: Erospace, Automotive, Electronics, Medical, Sports equipment, cultural and creative products, movie props and Toy industries
• Drawing Format: 2D/(PDF/CAD)3D(IGES/STEP)
• Surface Treatment: Polish, Texture, Gloss, Paint, Electroplate, Silkscreen
• Specification: Customized
• Rapid Prototyping Plastic Case Silicone Mould Vacuum Casting
• OEM Custom Vacuum Casting Silicone Non-Standard Prototype Service

​Technical Parameters

Applications

1. Electronic, digital camera,mp3/mp4, coffee oven, hair dryer, LED light case, television, calculators, GPS electronics, DVD/VCD player and etc
2. Medical devices, B Ultrasound scanner case, Ultrasonic diagnostic imaging care, and etc
3. Telecommunications: microphone, speaker, monitor case, computer and etc.
4 . Auto parts: dashboard, car lamp, bar, car door, motorcycle, scooter, bike and etc.
5. Household appliance: Cooker, air conditioner, TV, fan, shower, fridge, coffee machine and etc
6. Kitchenwares, crafts, perfume bottles, lighters, kitchenware, cookie molds,and etc.
7. Toys, game handle/controller, toy plane and etc.

Customer Service
 

Crida's polyurethane vacuum casting delivers precise and durable parts with fast production times, backed by ISO certification ensuring global quality compliance. Our rigorous manufacturing analysis and stringent quality control guarantee the highest quality output. We utilize premium elastomeric materials and expertise in material selection, surface treatment, and manufacturing processes for complex plastic parts. This process is further enhanced by maintaining minimal dimensional shrinkage (+0.15%) for parts under 30 inches, enabling tight tolerances on intricate designs. Our highly customizable services meet demands for clear, color-matched, or specially finished parts, including EMI shielding, and integrate various inserts for enhanced functionality. Offering a reliable, cost-effective bridge between prototyping and full production, Crida's vacuum casting provides quality-assured solutions for specific customer needs as an alternative to injection molding.